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NFT: Home Owners - Spray Foam Insulation

UConn4523 : 6/18/2019 10:51 am
Wanted to get feedback from anyone here that has upgraded to spray foam insulation on their homes. I'm in the process of building a house - complete gut of a 1 story ranch + a full 2nd floor addition. Framing is in process and pretty soon I have to pick my insulation.

My existing statement of work has your standard 6" of fiberglass insulation included but we talked about upgrading to foam. My builder is great, gives us a ton of information on what's worth the money and what he advises staying away from. He swears by foam insulation but thinks doing the full 6" cavity is overkill. He recommends doing 2" of foam to seal and prevent airflow and back that with 4" of fiberglass. The house will be brand new and will have a good envelope anyway, but the foam will make sure of this.

I'm sold on the upgrade as this will be our home for a long time, just curious what others have experienced.
In your SOW, it lists the 6" of standard insulation.  
figgy2989 : 6/18/2019 11:03 am : link
How much more would he charge you for the 2" of spray foam and 4" of standard?

I have heard good reviews on the spray foam and the energy savings compared to the fiberglass. I would be curious to see how it holds up over time, because this is a fairly "new" concept, right?
he's getting an estimate  
UConn4523 : 6/18/2019 11:15 am : link
but likely $3k for the entire house - all walls and attic joists. The way research say you can save between 15%-20% on utilities each year with upgraded spray foam. So if i'm spending $250 per month on gas/electric on the low end I'd save $450 per year which means I'd get my money back after 6/7 years. On the high end maybe 5. When I price it against what solar costs, it seems like a no-brainer and something I can really only do now before drywall vs. doing solar any time I want in the future.
I did two  
Joeguido : 6/18/2019 11:20 am : link
inches when I built my house and the R19 on top of that. Each inch of spray foam if I remember correctly gives a R7 value however it is amazing sealing every gap. I also did my entire sill plate in the basement but did between 3-4 inches in those cavities. I regret not spending the extra at the time and doing my garage as well.
Here's a good video on it...  
Ryan : 6/18/2019 11:21 am : link
This guy is a very high end home builder in Austin and obsessive about building science and in particular sealing the envelope.

The process is called flash and batt. This example uses Rockwool/Stonewool which is great upgrade if you can swing it. Not only because of fire retardation but it's a superior soundproofing product as well.

https://www.youtube.com/watch?v=RyFcsoLlNSo
sorry  
UConn4523 : 6/18/2019 11:24 am : link
an additional $3k from what standard fiberglass would cost
RE: I did two  
UConn4523 : 6/18/2019 11:31 am : link
In comment 14475517 Joeguido said:
Quote:
inches when I built my house and the R19 on top of that. Each inch of spray foam if I remember correctly gives a R7 value however it is amazing sealing every gap. I also did my entire sill plate in the basement but did between 3-4 inches in those cavities. I regret not spending the extra at the time and doing my garage as well.


The gap sealing is the huge benefit. I didn't realize how important airflow prevention was until I watched a few videos and read a couple studies. My last house had horrendous insulation, you can almost feel the air coming through the walls in the dead of winter. Awful, and not doing that again.
isnt the drawback  
jestersdead : 6/18/2019 11:39 am : link
on spray, the lack of flexibility for changing something in the walls? For instance, if you were to add an outlet along the wall. Wouldn't you then have to remove the whole section of spray insulation in each portion of the wall as opposed to just removing sheet rock with fiberglass insulation.
its possible  
UConn4523 : 6/18/2019 11:51 am : link
but may not be the case with just doing 2" of foam. I'm also picking out all my outlet locations so I'm going to hopefully have that all covered upfront and won't need to think about it again regardless of insulation.
RE: Here's a good video on it...  
Motley Two : 6/18/2019 11:54 am : link
In comment 14475519 Ryan said:
Quote:
This guy is a very high end home builder in Austin and obsessive about building science and in particular sealing the envelope.

The process is called flash and batt. This example uses Rockwool/Stonewool which is great upgrade if you can swing it. Not only because of fire retardation but it's a superior soundproofing product as well.

https://www.youtube.com/watch?v=RyFcsoLlNSo



Haha, I knew it would be his channel. I haven't built any homes since before I was old enough to buy alcohol, but I still end up watching a ton of his videos.

RE: RE: I did two  
Joeguido : 6/18/2019 11:59 am : link
In comment 14475527 UConn4523 said:
Quote:
In comment 14475517 Joeguido said:


Quote:


inches when I built my house and the R19 on top of that. Each inch of spray foam if I remember correctly gives a R7 value however it is amazing sealing every gap. I also did my entire sill plate in the basement but did between 3-4 inches in those cavities. I regret not spending the extra at the time and doing my garage as well.



The gap sealing is the huge benefit. I didn't realize how important airflow prevention was until I watched a few videos and read a couple studies. My last house had horrendous insulation, you can almost feel the air coming through the walls in the dead of winter. Awful, and not doing that again.


For sure....I built my house in 2014 and I live in upstate NY where it is cold and I can heat it only using around 800-900 gallons of propane. My house is 3300 sq feet not counting the basement which is another 1300 sq feet which is finished and heated, and my bar is 600 sq feet and it's heated. Before I built this house I spent almost the same to heat a older house I was renting. I recommend spending the money up front to all my friends when they build.
Residential designer, here  
SCGiantsFan : 6/18/2019 2:21 pm : link
Budget drives a lot if items. Spray foam is worth while invest verses fiberglass. It seal all the cracks and joints so much better. The current train of thought in the industry, is to make you home positive with pressure, which is pushing outward. The exterior humid air, here in the low country of SC have high humidity, a good part of year. We want to keep that moisture outside of the home, and should it try to get in, it is meet with a vapor barrier.

I would consider doing the entire wall cavity. This will also help seal electrical outlets, switches, conduit and etc...

One thing to discuss with our builder if you add the full wall cavity. You will need to ensure your HVAC unit is balanced for your home. Your current system might now be to large and the compressor will not fully cycle on and dry out any humidity. It is not unheard of that a make up air system needs to be installed because the house becomes so tight, no external air gets air. Thus you are breathing in recycled air and at some point you need fresh air. This is not a huge issue but something to be aware of.

I would second the idea of using spray foam. I believe closed cell in the floor system and then open foam for walls and rafters.

Side benefit, assuming out interior air handler is in the attic. Spray the rafters and not the ceiling joists. Then your air handler and ducts are inside the building envelope.
The will not be in the hot stiffling attic and air will not loos its temperature by the time it comes out of the supply vents.

I have spray  
pjcas18 : 6/18/2019 2:24 pm : link
foam only in the attic.

Massachusetts has a program where they do it for you at nearly no cost.

So I had it done, figuring it couldn't hurt anything. So far it hasn't hurt anything. No idea if my house is better insulated or not.
SCGiants Fan  
UConn4523 : 6/18/2019 2:33 pm : link
interesting, thanks for the feedback. Mechanicals will be in the basement so the attic will only consist of ducts. The current system is all getting ripped out and replaced so I’ll make sure that the new system is properly sized for the home along with the spray foam.
Does this foam help with sound  
xman : 6/18/2019 3:44 pm : link
dampening?
Just my two cents  
oghwga : 6/18/2019 9:38 pm : link
The code officials I used to deal with hated spray foam. They said they'd pass me, but would always prefer fiberglass and the trade off in efficiency for letting a home breathe. Too many times with a less than perfect install they'd see trapped moisture and rot.

Make sure your guy is a real expert or you could be in trouble down the line.
UConn  
afann : 6/19/2019 7:05 am : link
I am building a house and went with spray foam. Before the interior walls were up on a windy day you would feel nothing inside. We used 2x6’s on the exterior with 2” of spray foam, leaving room if we needed to get into the walls again. We did have to add, i forget the name of it, a airblower of some sort. We had to do this because the house was so sealed up we needed to get fresh air into the house. It cost $3000. It will force out old air and pump in air from the outside. In our old house I could feel drafts from everywhere..windows, outlets, etc. These guys sealed up every crack in the house. I think on cold winter days when the wind is blowing I will not feel a draft in that house.
UConn  
SCGiantsFan : 6/19/2019 8:33 am : link
Roger that.

You'd think bigger is better,,,not true in this case. Under sizing is just as bad. Hopefully your new system will have variable speed fans, which will help maximize the efficiency of the new HVAC units.

Glad to be of help
RE: UConn  
UConn4523 : 6/19/2019 8:37 am : link
In comment 14476394 afann said:
Quote:
I am building a house and went with spray foam. Before the interior walls were up on a windy day you would feel nothing inside. We used 2x6’s on the exterior with 2” of spray foam, leaving room if we needed to get into the walls again. We did have to add, i forget the name of it, a airblower of some sort. We had to do this because the house was so sealed up we needed to get fresh air into the house. It cost $3000. It will force out old air and pump in air from the outside. In our old house I could feel drafts from everywhere..windows, outlets, etc. These guys sealed up every crack in the house. I think on cold winter days when the wind is blowing I will not feel a draft in that house.


Yeah that was my previous house, just a miserable experience. Felt I was running the heat constantly just to fight the cold air blowing through my walls. I need to ask about getting fresh air back in and how that will be handled - still a few weeks away from meeting with the HVAC guy.
RE: Just my two cents  
UConn4523 : 6/19/2019 8:42 am : link
In comment 14476186 oghwga said:
Quote:
The code officials I used to deal with hated spray foam. They said they'd pass me, but would always prefer fiberglass and the trade off in efficiency for letting a home breathe. Too many times with a less than perfect install they'd see trapped moisture and rot.

Make sure your guy is a real expert or you could be in trouble down the line.


I've read that poor installation can result in problems. I think that's par for the course on home upgrades. Shit work gets you shit. I'm going to do my homework on the person that my builder recommends. He did my builders house and he swears by it so that's a big endorsement. Its also a risk/reward situation - will the potential downside be worth the big upside? I'm thinking yes (still need the estimate).
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